C-P Systems

PROCESS SAFETY

Process safety is essential to keeping your facility compliant, reliable, and safe. Whether you’re addressing OSHA PSM requirements, updating relief system documentation, or managing process changes, unrecognized hazards can lead to safety incidents, downtime, and regulatory challenges. Proactively identifying risks and integrating safety measures into your operations helps you avoid costly disruptions and maintain compliance. With expert guidance and clear, actionable solutions, C-P Systems helps you strengthen your safety systems, meet regulatory standards, and keep your operations running efficiently.

Process Safety Services

Relief System Design and Analysis

Well-designed relief systems are critical for protecting equipment and personnel while ensuring compliance with OSHA PSM, API 520/521, and ASME standards. We conduct engineering studies, sizing calculations, and system evaluations to ensure pressure relief devices function as intended, preventing hazardous overpressure conditions.

Mechanical Integrity Assessment

Aging infrastructure and unknown mechanical integrity issues can lead to unexpected failures and compliance risks. We assess piping, equipment, and pressure systems to evaluate existing corrosion allowance, identify failure risks, and recommend preventative maintenance strategies to extend system reliability and safety.

OSHA PSM Compliance Support

Meeting OSHA’s PSM requirements necessitates thorough documentation, risk assessment, and ongoing compliance efforts. We provide support in developing and updating PSM-required process safety information, including P&IDs, operating procedures, and compliance audits, to help you stay aligned with regulatory expectations.

Piping Specifications

Selecting the right piping materials, fittings, and components is essential for safe and reliable operations, especially when handling hazardous or reactive chemicals. We develop tailored piping specifications that align with process conditions, material compatibility, and regulatory requirements to prevent failures and ensure long-term performance.

P&ID Walkdown and As-Built Documentation

Accurate, up-to-date P&IDs are the foundation of effective process safety management. We conduct detailed walkdowns and documentation updates to help you comply with OSHA’s Process Safety Management (PSM) requirements, improve operational efficiency, and maintain clear visibility into your processes.

PHA and HAZOP Studies

Identifying and mitigating risks before they cause safety incidents is key to maintaining a safe and compliant facility. We provide expert guidance for Process Hazard Analysis (PHA) and Hazard and Operability (HAZOP) studies, applying proven methodologies to assess hazards, evaluate risk scenarios, and implement safeguards that meet industry standards.

Management of Change and Pre-Startup Safety Reviews

Process modifications must be evaluated for safety before implementation to prevent unexpected hazards and ensure compliance. Our expertise in management of change (MOC) and pre-startup safety reviews (PSSR) helps you assess risks, update documentation, and implement safety measures before changes go into operation.

Benefits of Process Engineering

REGULATORY COMPLIANCE

OPERATIONAL RELIABILITY

DECREASE DOWNTIME

ENHANCED SAFETY SYSTEMS

EMERGENCY PREPAREDNESS

CLEAR DOCUMENTATION

About C-P Systems

Process Safety That Works in the Real World

At C-P Systems, we take a proactive, integrated approach to process safety, ensuring that safeguards work within real-world operational constraints. Often, critical safety systems are rendered ineffective by routine tasks or process changes. This is why we collaborate closely with safety, operations, and maintenance teams to design solutions that prevent risks before they become issues.

With deep expertise in hazardous chemicals, hazardous material handling and area classifications, and high-pressure systems, we help you minimize regulatory risks, improve reliability, and ensure compliance with OSHA PSM, API, ASME, and NFPA standards. Whether assessing hazards, improving documentation, or integrating safety measures, we deliver practical solutions tailored to your facility’s needs.

Actionable Deliverables

Our deliverables translate complex safety requirements into clear, practical steps, ensuring your facility remains safe, compliant, and prepared:

  • PHA and HAZOP Reports with Actionable Safety Recommendations
  • Relief System Design and Documentation
  • Mechanical Integrity Assessment Reports
  • Equipment Pressure Evaluation
  • Intelligent P&IDs Reflecting Safety System Modifications
  • 3D Models
  • Piping Specifications
Process safety calculations on two computer screens

What Our Clients Say

“My experience working with C-P Systems on this project was extremely satisfying.  Their level of organization and professionalism was the best I have been associated with and the attention to detail along with the knowledge of the code to get us to the correct results made the project run smoother and saved time by reducing unnecessary rework.  The final packages are extremely complete and require little to no in field measurement verification.  I try to use them on every project I work on.” Dan Kennedy, Principal Process Technology Engineer – Global Engineering, Kraton Chemical, LLC

Related Services

Process Engineering

Optimize every step of your processes, from concept to implementation, to achieve efficient, safe, and cost-effective production.

Process Equipment Design

Get equipment specifications and designs to meet your unique process needs, ensuring reliability, optimal performance, and adherence to industry standards.

Feasibility Studies

Receive a thorough assessment of technical feasibility, process compatibility, and seamless integration with your existing infrastructure or a detailed front-end engineering and design (FEED) study.

Case Study

Relief Study Ensures Compliance for WFE System

When a biobased chemical manufacturer needed to ensure their Wiped Film Evaporator (WFE) systems were fully compliant with OSHA and API standards, they turned to C-P Systems. Through our phased approach, we identified critical gaps in their overpressure protection, delivered detailed P&IDs, and provided a comprehensive mechanical construction package. Our efforts minimized downtime, ensured safety, and optimized their system performance. Explore how we helped the client achieve compliance and enhance efficiency.

C-P Systems

CONTACT US

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